| Customization: | Available |
|---|---|
| Warranty: | 1years |
| Automatic Grade: | Automatic |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Traditional equipment upgrade special edition
The transformation of the simple and easy cleaning and combing system refers to the use of the original cleaning and combing system (only removing the coiling device), the installation of fans and automatic cotton supply machines, and the use of pipeline connections and electrical control to achieve continuous cotton feeding and automated operation of the entire line.
Through the operation practice of numerous renovation manufacturers, it has been shown that the simple cleaning and combing unit renovation has the following advantages: low investment and fast results. Taking 10000 ingots as an example, the new Shangqing Comb Union requires an investment of about 3 million yuan, while the transformation of the Jianyi Comb Union only requires an investment of about 400000 yuan. The procurement, installation, commissioning and production of the new Shangqing Comb Union takes at least 3 months, while the transformation only takes 5 days. Improve production efficiency by 15% to 20%. Simple cleaning enables cotton to be opened more fully without interruption, greatly improving the overall operation rate. At the same output as the original, it can also reduce the number of carding machines used, save electricity, and reduce maintenance costs. Improve the quality of cotton strips. Under normal temperature and humidity conditions, the unevenness of the dry weight of combed cotton strips can be controlled within 1.5% to 2.0%. The newly developed pneumatic automatic cotton feeding machine can control the unevenness of the dry weight of the thermal cotton strip at a level of 2.0% even without a leveling device. The vibration type automatic cotton feeding machine can also reduce the unevenness of the dry cotton strip from 5% in the past to within 20%, reduce the use of T50%, and take 40000 bales as an example. Before the reform, each shift of Qinglong and Fangmian required 6 workers, and a total of 18 workers were needed for the three shifts; After the renovation, each class only needs 3 people, and three classes only need 9 people. Reduce malfunctions and save maintenance costs. The simple and easy cleaning comb unit does not require a rolling device, which avoids the most prone problems in this cleaning system. It not only reduces maintenance costs and downtime, but also saves electricity. Improving the workshop environment, the simple cleaning and combing unit is connected in a sealed pipeline from flower cleaning to cotton combing, achieving the collection of fine dust and debris, and improving the on-site production environment.
According to preliminary calculations, based on a production capacity of 10000 spindles, the implementation of a simple combing unit transformation can save costs of over 300000 yuan per year compared to the previous old process.
Continuous cotton feeding system
Cotton conveying fan: variable frequency stepless speed regulation, energy-saving and power-saving
Cotton pipeline: equipped with high-precision sensors and constant pressure cotton supply
Self regulating control system
One check, one control, two-point detection
Two checks and one control, three-point detection
Vibration type cotton box-1171 cotton box
Double roller feeding cotton in a forward direction with minimal fiber damage
The cotton drop fan blows air in a forward direction to avoid wrapping around the flowers
>Adopting a unique vibration grid facilitates the formation of a uniform cotton layer
>Variable frequency speed regulation for cotton rollers, continuous feeding of cotton
Self leveling characteristics
>Stable and reliable, with a fault free working time of no less than 6000 hours after driving
>Equipped with automatic cotton layer repair function and cotton weight deviation alarm function, ensuring the stability of cotton quality
>The carding machine with self-adjusting control fully tracks the speed of the doff roller when feeding the cotton roller, avoiding the phenomenon of the doff stopping while feeding the cotton roller continuously and choking the Xilin roller
>Self leveling is applied to the low-speed production process, and the process of Daofu changing from low speed to high speed and Daofu changing from high speed to low speed has significantly improved the production indicators, greatly reducing the occurrence of waste strips in the production process of textile mills
>Equipped with metal foreign object detection and alarm function, it can prevent foreign objects from damaging the carding machine's needle cloth through the cotton roller
Quality requirements for self leveling
When the self leveling is linked with the cotton box and carding machine, under the normal operation of the cleaning and carding machine:
>Uneven weight: Uneven 5-meter segment CV ≤ 2.0%: Uneven 25 meter segment CV ≤ 1.5%: Uneven 100 meter segment CV ≤ 1.0%
>Qualified rate of raw strips: A quantity of ± 1.0g/5m of raw strips is considered qualified,>95%
| ltem | Specification |
| Machine type | Blowing-Carding Unit System |
QINGDAO JIMARIDE TECHNOLOGY CO., LTD. is located in the Chinese textile machinery base--- Qingdao City, Shandong Province, China. We are specialized in manufacturing cotton spinning machine, wool spinning machine, cashmere dehairing machine, non-woven machinery, textile waste recycling machinery, medical cotton machinery and so on, and we have been engaged in the textile machinery line more than 14 years
The company has strong technical force, advanced equipment, strong research and development, and abundant production experience. We always adhere to the principle of "customer first, quality as the first, customer first", and implement the integrated management system of r&d, design, production, sales and after-sales service. The company has developed high performance and high quality card and has reached the first-class level in the industry. We are strictly implementing quality control in accordance with ISO9001:2008 standard. Our products have acclaimed good fame from home and abroad. besides domestic sale, our products nave exported to Bangladesh, Indonesia, some African and American countries and regions.
With the growth of our business, our company has been driven by market demand and has been devoted to product development and promotion. Taking the business philosophy of "consistent technological innovation, steady quality improvement, and constant service improvement", our company has been manufacturing excellent products with comprehensive services for customers
Welcome to our factory! Choose us, you will choose a sincerely friend and a reliable cooperation partner.
){kind=link}